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Visualizing abnormalities in semiconductor manufacturing - Orizuru MES

Early visualization of abnormalities in semiconductor manufacturing through retrofitting!

In semiconductor manufacturing, improving yield is a critical issue directly linked to profitability. Minor abnormalities and defects in the manufacturing process can lead to significant losses. Orizuru MES visualizes the manufacturing process while leveraging existing equipment, systems, and procedures, enabling early detection and improvement of issues. This is expected to lead to improved yield, reduced defects, and increased productivity. 【Use Cases】 - Data collection and analysis of the manufacturing line - Investigation of the causes of defects - Optimization of the manufacturing process 【Benefits of Implementation】 - Increased yield rate - Reduced defect occurrence rate - Enhanced productivity

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Connecting the history of aerospace components. Orizuru MES

Utilize existing equipment to connect parts, processes, and inspection information.

In the aerospace parts manufacturing field, high quality and traceability are required. Misuse of parts or inadequate management poses a risk of serious accidents, making a strict management system essential. Orizuru MES enhances quality management in aerospace parts manufacturing by streamlining the tracking of parts, inventory management, and the management of inspection and defect information while utilizing existing equipment, systems, and procedures. 【Usage Scenarios】 * Tracking from parts receipt to shipment * Real-time understanding of parts inventory status * Recording and analyzing quality inspection data 【Benefits of Implementation】 * Cost reduction through improved efficiency in parts management * Early detection and response to quality issues * Increased reliability through improved traceability

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Connecting inventory and processes in apparel manufacturing / Orizuru MES

Both stock shortages and excess inventory are controlled with on-site data.

In apparel manufacturing, responding to demand fluctuations and improving inventory management efficiency are essential. Particularly in the apparel industry, where seasonal trend changes are rapid, issues such as excess inventory and stockouts leading to lost opportunities are significant challenges. "Orizuru MES" supports inventory management and process visualization while leveraging existing systems and equipment. This helps reduce unnecessary costs and contributes to the suppression of stockouts and excess inventory. [Usage Scenarios] * Improvement of inventory management accuracy * Enhancement of demand forecasting accuracy * Reduction of stockout risks [Effects of Implementation] * Increased inventory turnover rate * Maximization of sales opportunities * Cost reduction

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Don't miss the changes in the factory. Orizuru MES

Capture both progress and anomalies on the spot and connect them to the next decision.

Visualization of the factory is not just about displaying numbers on a screen. It refers to a state where stakeholders can grasp changes on the shop floor, such as progress, inventory, equipment status, and signs of abnormalities, at the same time, allowing for immediate judgment and response. This is why visualization serves as the foundation for productivity improvement and enhancement activities. 'Orizuru MES' makes it easy to implement this visualization in a form that can be used in daily operations. It aggregates on-site data while collaborating with existing equipment and systems, making it easier to share progress, quality, and equipment information. Furthermore, it can be gradually introduced from necessary functions, allowing for a smooth advancement of smart factory improvements while building up on-site enhancements. 【Features】 ■ Visualizes and makes it easy to share progress, inventory, and equipment information ■ Quickly detects abnormalities and delays, making it easier to respond ■ Easy to gradually implement while leveraging the existing environment *For more details, please download and view the PDF. ■Reference Article Is factory visualization necessary? Introducing the benefits and case studies that support this reason. https://www.cct-inc.co.jp/koto-online/archives/129

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Enhancing the accuracy of pharmaceutical manufacturing records: Orizuru MES

Connecting records, tracking, and quality information on-site.

In the pharmaceutical industry, strict management and documentation of the manufacturing process are required. In particular, ensuring traceability in the manufacturing process, quality control, and the establishment of rigorous quality management and documentation are crucial. This can lead to potential quality issues and increased response burdens. Orizuru MES supports the visualization and documentation of manufacturing data, management of quality information, and enhancement of traceability while leveraging existing equipment, systems, and procedures. 【Usage Scenarios】 - Data collection and analysis of the manufacturing process - Automation of quality control processes - Ensuring traceability 【Benefits of Implementation】 - Thorough compliance with regulations - Improvement in quality management - Increased efficiency of the manufacturing process

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Smartification utilizing existing equipment. Orizuru MES

Don't let the concept of IoT utilization end as just an idea; steadily advance the digitization of on-site data.

The value of utilizing IoT lies in the ability to connect data collected from machines and equipment to on-site improvements. If it becomes easier to grasp the status and operational rates of production lines, it will be easier to review management that has relied on intuition and manual processes, thereby enhancing the accuracy of planning and decision-making. 'Orizuru MES' makes it easier to build a foundation for such data utilization. Since it allows for the gradual introduction of necessary functions without significantly changing existing equipment, systems, or procedures, data collection, visualization, and integration can be advanced while minimizing the burden on the site. As a result, it becomes easier to develop a system that does not treat IoT utilization as a one-time event but rather leads to the creation of a smart factory. 【Features】 ■ Leverages existing equipment, making it easy to start data collection and visualization ■ Allows for gradual introduction of necessary functions, making it easier to minimize site burden ■ Integrates with ERP, PLM, and FA, making it easier to utilize collected data *For more details, please download and view the PDF. ■ Reference Article Utilization of IoT in Manufacturing | Explanation of Benefits and Implementation Process https://www.cct-inc.co.jp/koto-online/archives/51

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